Kb-electronics KBDF-48 Bedienungsanleitung

INSTALLATION AND OPERATION MANUAL KBDF SERIES DIGITAL AC DRIVE IP-20 Enclosure Rated for 208 – 230 and 400/460 Volt 50 & 60 Hz 1/8 HP thru 5 HP

10 5 INTRODUCTION Thank you for purchasing the KBDF Digital AC Drive. KB Electronics, Inc. is committed to providing total customer satisfaction by p

11 5.1 STANDARD FEATURES ● Simplified Programming: Programmable parameters are organized into easy-to-understand intuitive groups. Factory program

12 5.2 PERFORMANCE FEATURES ● High Performance Sensorless Flux Vector Control with Static Auto Tuning: Provides excellent speed regulation with

13 TABLE 1 OPTIONS Option Part No. Description IODF Input/Output Multi-Function Expansion Module 9646 Provides additional input/output and Multi-Func

14 TABLE 2 GENERAL PERFORMANCE SPECIFICATIONS Description Specification Factory Setting 115 Volt AC Line Input Operating Range (Volts AC, 50/60 Hz) 1

15 TABLE 3 ELECTRICAL RATINGS AC Line Input Output Net Wt. Model No. Part No. Maximum Horsepower (HP (kW)) Volts AC(50/60 Hz)Phase (Ф) MaximumCurre

16 6 DRIVE LAYOUT See Figure 3 for the Drive Layout. See Table 4, on page 17, for description of the Keypad, 4-Digit Display, LEDs, and Pot

17 TABLE 4 DESCRIPTIONS OF 4-DIGIT DISPLAY, LEDs, KEYS, AND POTENTIOMETER No. Feature Description 1 4-Digit Display: Provides readout of drive stat

18 7 MOUNTING INSTRUCTIONS It is recommended that the drive be mounted vertically on a flat surface with adequate ventilation. Leave enough room ab

19 FIGURE 5 CASE "B" DRIVES MECHANICAL SPECIFICATIONS (INCHES / mm) RUNFWDREVSTOPKBDF SERIES3.8096.54.401121877.357 7.8251991596.250.2254X

2 TABLE OF CONTENTS Section Page 1 FAMILIARIZING YOURSELF WITH THE DRIVE...6 2 IMP

20 8 ELECTRICAL CONNECTIONS The drive is designed with contactor-type feed-throughs to facilitate wring of the AC Line input, Motor, and Ground co

21 FIGURE 6 GENERAL CONNECTION DIAGRAM 1223 Notes: 1. Multi-Function Input Terminals (MFIT 1 – 5 on TB1 of the drive) are factory set for N.O. Contac

22 TABLE 5 DRIVE TERMINAL BLOCK WIRE AND TIGHTENING TORQUE SPECIFICATIONS MaximumWire Size (Cu) Recommended Tightening Torque Description Location Mo

23 Models KBDF-23D, 24D, 27D: Designed for 115 and 208/230 Volt 1-phase AC Line input. For 115 Volt Line input, connect the AC Line input hot lead to

24 Models KBDF-42, 43, 45, 48: Designed for 400/460 Volt 3-Phase AC Line Input. Connect the AC Line Input to Terminals "L1", "L2"

25 8.4 REMOTE OPERATION The Drive is designed with a removable cover to access the Multi-Function Inputs and Outputs and jumpers to set up the dri

26 TABLE 7 DRIVE INPUT AND OUTPUT CONNECTIONS1 Terminal Blocks No. Description Specifications 1 Power Supply –5 Volts DC at 1 mA Max. 2 Power

27 8.4.1 START/STOP AND FORWARD/REVERSE The drive can be started and stopped using 2-Wire or 3-Wire Start/Stop Contacts connected to the Multi-Func

28 8.4.1.2 2-WIRE START/STOP Close the Start/Stop Contact to Start the drive. Open the Start/Stop Contact to the Stop the drive. See Figure 15, for

29 8.4.1.4 FORWARD/STOP AND REVERSE/STOP Remote Forward/Stop and Reverse/Stop operation can be performed by connecting contacts to the Multi-Functio

3 TABLE OF CONTENTS (CONTINUED) Table Page 1 Options...

30 8.4.2 FREQUENCY CONTROL The drive's output frequency can be controlled by various methods: 1. Analog Input (Voltage following, Current Follo

31 FIGURE 20 ANALOG INPUT JUMPER J2 SETTINGS 8.4.2.1.1 VOLTAGE FOLLOWING Connect the 0 – ±5 or 0 – ±10 Volt DC Voltage Signal input to TB1 Term

32 8.4.2.1.2 CURRENT FOLLOWING Connect the 0 – 20 mA or 4 – 20 mA DC Current Signal input to TB1 Terminal "3" and the common to TB1 Term

33 FIGURE 23 UNIDIRECTIONAL REMOTE MAIN SPEED POTENTIOMETER WITH START/STOP CONNECTIONS, JUMPER J2 SETTINGS, AND DRIVE PROGRAMMING *Factory setting.

34 Bidirectional Operation with Forward/Reverse Connect the high side of the Main Speed Potentiometer to TB1 Terminals "2" (+5 Volts), the

35 Incremental Operation: For each activation of the Up Contact, the drive output frequency will increase incrementally, equal to the frequency set b

36 Bidirectional Up/down Frequency Control Connect the Start (Jumper) to Multi-Function Input Terminal 9, which is factory set for N.O. Start ("

37 8.4.2.4 PRESET FREQUENCY CONTROL The drive is factory programmed for 7 Preset Frequencies, which can be selected using remote contacts connected

38 FIGURE 28 UNIDIRECTIONAL PRESET FREQUENCY SELECTION WITH 2-WIRE START/STOP CONNECTIONS AND DRIVE PROGRAMMING *Factory setting. FIGURE 29 UNIDIRE

39 8.4.3 MULTI-FUNCTION INPUT TERMINALS The Multi-Function Input Terminals can be used control the drive for Reset, External Fault, and Accel/Decel

4 TABLE OF CONTENTS (CONTINUED) Figure Page 32 Accel/Decel #2 Connections and Drive Programming ...

40 Connect the auxiliary equipment contact to any Multi-Function Input Terminal "1" – "7". TB1 Terminal "6" has been ar

41 FIGURE 32 ACCEL/DECEL #2 CONNECTIONS AND DRIVE PROGRAMMING *Factory setting. 8.4.4 MULTI-FUNCTION OUTPUT RELAY The Multi-Function Output Rela

42 8.4.5 ANALOG OUTPUT An Analog Output is provided, which puts out a 0 – 5 Volt DC signal and will linearly follow the parameter programmed in Anal

43 9 HIGH VOLTAGE DIELECTRIC WITHSTAND TESTING (HI-POT TEST) Testing agencies such as UL, CSA, etc., usually require that equipment undergo a hi-po

44 10 DRIVE OPERATION Before operating the drive, read Section 10.3, below, for instructions on the Keypad Operation. See Figure 3, on page 16, for t

45 10.4 FLOW CHARTS FOR IMPORTANT PROGRAMMING FUNCTIONS See Figures 37 – 44, on pages 45 – 51, for the flow charts to program important functions.

46 FIGURE 38 FLOW CHART TO CHANGE SET FREQUENCY FROM 5.00 Hz TO 43.21 Hz* (DRIVE IN STOP MODE) RUNSTOP *If Function 2.02 is set to "0000",

47 FIGURE 39 FLOW CHART TO PROGRAM ACCEL TIME FROM 1.5 SECONDS TO 120 SECONDS *The factory setting of Accel Time (Function 3.03) is "1.5"

48 FIGURE 40 FLOW CHART TO PROGRAM THE DRIVE TO DISPLAY MOTOR RPM *The factory setting of display Mode (Function 4.00) is Frequency ("0000"

49 FIGURE 41 FLOW CHART TO PROGRAM THE DRIVE TO DISPLAY CUSTOM UNITS "012.0" Notes: 1. The factory setting of Display Mode (Function 4.00)

5 UL NOTICE 115 Volt Drives Suitable for use on a circuit capable of delivering not more than 5 kA RMS symmetrical Amperes. 115 Volts maximum. Use co

50 FIGURE 42 FLOW CHART SHOWING MOTOR CURRENT, MOTOR VOLTAGE, AND BUS VOLTAGE ADDED TO THE BASIC DISPLAY* RUNSTOP *Functions 4.04, 4.05, and 4.06 set

51 FIGURE 44 FLOW CHART TO PROGRAM THE DRIVE FOR 50 Hz MOTORS

52 11 4-DIGIT DISPLAY READOUT CODES The 4-digit display provides readout of drive status, operating parameters, and faults. See Table 10, below an

53 TABLE 10 DIGITAL READOUT CODES (CONTINUED) Display Description Short Circuit Fault: Indicates that the drive detected a short circuit at the moto

54 12 PROGRAMMABLE FUNCTION LIST (Rev. A) All functions have been factory set, as shown in the tables on pages 55 – 63. The Detailed Programmable

55 Function Group 0: Motor and Drive Parameters Function No. Description Range/Code Factory Setting User Setting 0.00 * Rated Motor Frequency (Hz

56 Function Group 1: Run/Stop Mode Function No. Description Range/Code Factory Setting User Setting 1.00 * Run/Stop-Forward/Reverse Control (1) 00

57 Function Group 2: Frequency Control Function No. Description Code Factory Setting User Setting 2.00 * Local Frequency Control 0000: Keypad 00

58 Function Group 4: Digital Display Modes Function No. Description Range/Code Factory Setting User Setting 4.00 Display Mode 0000: Frequency 000

59 Function Group 6: Drive Status and Reset Function No. Description Code Factory Setting User Setting 6.00 * Drive ID — — 6.01 * Software

6 1 FAMILIARIZING YOURSELF WITH THE DRIVE To get acquainted with the operation and programming, the drive does not need to be installed into the app

60 Function Group 7: Multi-Function Input Terminals Function No. Description Range/Code Factory Setting User Setting 7.00 * Multi-Function Input

61 Function Group 9 – Analog Input Signal Operation Function No. Description Range/Code Factory Setting User Setting 9.00 Analog Input 1 Gain (%)

62 Function Group 10: Communication Mode (DIDF Option Board Required) Function No. Description Range/Code Factory Setting User Setting 10.00 * As

63 Function Group 11: Advanced Vector Control (Encoder and DIDF Option Board Required) Function No. Description Range/Code Factory Setting User Sett

64 APPENDIX A OPTIONAL IODF INPUT/OUTPUT MULTI-FUNCTION EXPANSION MODULE (PART NO. 9646) The IODF Input/Output Multi-Function Expansion Module provid

65 TABLE 12 IODF INPUT AND OUTPUT CONNECTIONS Terminal Block No. Description Specifications 13 Open Collector Output NPN 14 MFIT 6 15 MFIT 7 N.O.

66 TABLE 14 IODF MULTI-FUNCTION INPUT TERMINAL, FUNCTION, AND FACTORY CODE ASSIGNMENT Multi-Function Input Terminal* 6 7 Number On Terminal Block 14

67 APPENDIX B OPTIONAL DIDF RS232 AND RS-485 MODBUS RTU COMMUNICATION MODULE (PART NO. 9647) The optional DIDF RS-232 and RS-485 Modbus RTU Communica

68 APPENDIX C OPTIONAL MEMORY MODULE (PART NO. 9634) The optional plug-in memory module can store up to 4 programs for cloning and archiving. This is

69 APPENDIX D OPTIONAL DYNAMIC BRAKE MODULE (PART NO. XXXX) The Dynamic Brake Module Provides dynamic braking of the motor. It is externally mounted.

7 2 IMPORTANT PROGRAMMING INFORMATION 2.1 50 Hz MOTORS This drive has been factory programmed to operate 60 Hz motors. For 50 Hz motor operation

70 APPENDIX E MULTI-FUNCTION INPUT TERMINALS WITH NPN AND PNP TRANSISTOR CIRCUITS NPN and PNP transistors can be used for the Multi-function Input Te

71 NOTES

KB Electronics, Inc. 12095 NW 39 Street, Coral Springs, FL 33065-2516 Phone: 954-346-4900; Fax: 954-346-3377 Outside Florida call Toll Free: 800-221-

RECONDITIONING THE BUS CAPACITORS If this drive has been in storage for over one year it is necessary to recondition the power supply bus capacitors.

8 3 IMPORTANT APPLICATION INFORMATION 3.1 MOTOR WITH EXTERNAL FAN COOLING Most totally enclosed fan-cooled (TEFC) and open ventilated 3-phase A

9 4 SAFETY WARNING Definition of Safety Warning Symbols Electrical Hazard Warning Symbol: Failure to observe this warning could result in electri